Typical problems with cutting tools include: wear on the sides of the workpiece, passivation of the edges of the workpiece, chipping at the edge, scratches in the grooves, scratches and oxidative corrosion. Coatings can be used to solve and avoid the deficiencies that arise when working with molds and tools:
â— Select some high oxidation temperature coatings to withstand high temperatures.
â— An unusually hard coating structure reduces its wear.
â— Maintain the original edge sharpness to avoid passivation of the cutting edge.
• Multi-layer or nano-layer coatings resist cracks.
Our company's IPC (Innovative High Performance Coating) has significantly improved performance compared to the existing general-purpose coatings on the market. The outstanding innovations are derived from the following factors: First, the design of IPC coating is based on satisfying customers' high-end. Requirements, considering processing materials, and processing parameters and processing conditions: roughing, finishing, high-speed machining, wet, dry machining, developed for specific high performance requirements and applications. Second, it provides innovations in coating construction, including the development of silicon coatings to meet exceptionally rigid processing requirements. Multiple tests have proven the effectiveness of IPC coatings. These results are particularly important and urgent when considering the need to maximize equipment throughput and reduce the processing costs of high hardness materials, high volume production and fast machined parts.
China-made tools to enhance <br> <br> Zhang Jianming: How to improve the competitiveness of domestic manufacturers are involved in a very wide range of issues. The success of a company must solve many problems, but the most basic condition is that domestic tool manufacturers must have their own core competitiveness products.
In recent years, the domestic coating industry has developed rapidly. A number of world-class coating companies, including Germany's CemeCon, have entered China, which provides a good opportunity for the rapid development of Chinese tool companies. CemeCon has a strong R&D and customer support team that not only provides customers with a purely coated product, but also provides customers with a complete coating solution that combines the tool base, geometry, processing parameters and coatings. Program.
We are willing to work together with Chinese tool companies and look forward to the emergence of more domestic competitive products.
Chen Jun: For the professional manufacturer of coating equipment and the supplier of coating service, I think that full consideration of tool design and production factors, matching the right coating, and strong cooperation will inevitably improve the market competitiveness of the tool products. The simple use of the coating improves the wear resistance of the tool. In practice, the coating is often ineffective due to the geometry of the tool and different processing conditions, and even counterproductive. For example, the graphite processing tool matches the DLC coating, the geometric angle is appropriately enlarged, and the groove is also enlarged. The same processing requirement requires the TiAlN coating, the geometric angle of the tool must be appropriately reduced, and the wear resistance is correspondingly increased. Of course, the coating can not be applied to the rules, and the process should be improved for different elements of processing. The presence of a versatile coating can only be adapted to short-term requirements. With the competition of tool manufacturers, the coating will be tailored. In order to get the best match between coatings and tools, you must rely on the joint efforts of experienced technicians in the tool manufacturing industry and the coatings industry.
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