Last year, the global automotive industry saw a significant rise in turnover, with the United States, China, India, and Russia leading the way in growth. However, this surge in car production has brought new challenges, especially for component manufacturers. They not only need to handle higher volumes but also maintain strict safety and quality standards. Even small parts can have intricate designs that require high-precision manufacturing. This demand extends to specialized equipment manufacturers, who must now deliver advanced solutions to meet market needs.
One such solution is EMAG’s VLC 100 G inverted grinding center, designed specifically for small clamping parts. The production of these components is massive—millions of gears, planetary gears, sprockets, and flange parts are required annually. With production cycles shortened to just one day, efficiency is critical. For example, internal gear teeth must be ground as quickly as possible, and the loading unit of the grinding machine must be refilled rapidly. Any downtime can significantly impact the economics of the process.
The VLC 100 G addresses these challenges by incorporating automatic workpiece loading, which maximizes throughput and reduces idle time. The machine uses a picking system to load parts automatically, while an endless conveyor belt ensures the next workpiece is ready immediately after machining. Its inverted design also helps chips fall freely into the collection area, improving cleanliness and maintenance.
Integrated measurement systems allow real-time quality monitoring, with the probe positioned safely between the processing zone and the loading unit. The machine also features two different grinding wheels, offering flexibility for roughing and finishing operations. The first wheel is optimized for removing excess material quickly, while the second handles precision grinding, ensuring even complex shapes achieve a flawless finish.
According to Dr. Guido Hegener, general manager at EMAG, “Using two grinding wheels significantly reduces cycle times, especially for large-volume production.†This innovation has been well-received, as it aligns with the growing demand for efficient, high-quality manufacturing in the automotive sector.
Additionally, the VLC 100 G is equipped with user-friendly EMAG NAVIGATOR software, making programming simple and intuitive. This saves setup time and enhances productivity. With a compact footprint of just 4.5 square meters, it is ideal for space-constrained environments. The machine’s design ensures seamless integration into existing production lines without requiring additional floor space.
Overall, the VLC 100 G represents a smart and innovative approach to modern manufacturing, meeting the evolving needs of the automotive industry.
Performance advantages:
1.Strong water absorption capacity
2.Increase the collection and release of samples
3.Good abrasion resistance
4.Do not scratch the wiped device
5.No chip drop
6.100% sterilization and disinfection
Operating Steps:
1 Touch the swab to the surface where it is aimed to obtain the sample.
2 Remove the tube cap and put the swab into the transport medium.
3 Break the shaft of the swab so that it will fit in the tube.
4 Close the cap securely.Write on the tube the necessary information about the patient and sample.
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